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2026-08-11
In reality, the steel pipe industry rarely achieves completely zero manpower. The industry standard is "unmanned operation, manned inspection and monitoring": 24/7 automated production, requiring no direct on-site operators, but retaining a small number of inspection, maintenance, and central control personnel.
Complete Process
Raw material feeding → Forming and welding → Online flaw detection → Flying saw cutting to length → Cooling bed conveyor → Automatic end-aligning and grouping → Truss steel pipe palletizing machine → Automatic bundling/filming and labeling → Heavy-duty AGV automatic transfer → Long product heavy-duty automated warehouse warehousing → Outbound shipment, unified scheduling by MES central control
- Traditional factory: Pipe manufacturing, quality inspection, palletizing, bundling, forklift and overhead crane operations, warehousing, totaling 16-22 people per shift.
- Unmanned Factory (Manned): 2-3 people for central control, 3-4 people for inspection and maintenance, no direct on-site operators, totaling 6-7 people. Only a small number of inspectors remain for night shifts, achieving lights-out operation.
Core Advantages
1. Solves the difficulty of recruiting for palletizing positions: Eliminates physically demanding and high-risk positions; reduces the need for a large number of workers for night shifts.
2. Stable production capacity: Unaffected by personnel fatigue, 7×24 continuous production, fully utilizing production line cycle time.
3. Stable quality: Uniform pallet shape, significantly reducing bumps and scratches; online flaw detection, automatic defect removal, accurate counting of each bundle.
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