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Single-side gantry loader

The automatic loading and unloading system is mainly composed of manipulators, loading and unloading position detectors, three-dimensional automatic material warehouses, loading and transferring machines and other components. Its working principle is as follows:
Automatic loading:
According to the instructions of the control system, the manipulator or loading and transferring machine automatically takes out the raw materials (or sheet metal parts on the pre-loading workbench) from the material warehouse. The manipulator uses devices such as vacuum suction cups to firmly suck up or clamp the sheet metal parts. The manipulator transports the sheet metal parts to the working platform of the laser cutting machine, and the correction platform of the laser cutting machine will correct the sheet metal to ensure the cutting accuracy. Cutting process:
The laser cutting machine starts cutting according to the pre-drawn graphics and set cutting parameters. During the cutting process, the laser beam and the sheet metal parts move relative to each other to form a continuous slit.
Automatic unloading:
After cutting is completed, the laser cutting machine stops working. The unloading function of the loader is activated to move the cut workpiece from the working platform to the designated storage area. During the unloading process, the robot or unloading transfer machine will place the workpiece smoothly into the storage area to prevent damage or deformation of the workpiece.

Product Catalog

Product Video

Single-side gantry loader

The automatic loading and unloading system is mainly composed of manipulators, loading and unloading position detectors, three-dimensional automatic material warehouses, loading and transferring machines and other components. Its working principle is as follows:
Automatic loading:
According to the instructions of the control system, the manipulator or loading and transferring machine automatically takes out the raw materials (or sheet metal parts on the pre-loading workbench) from the material warehouse. The manipulator uses devices such as vacuum suction cups to firmly suck up or clamp the sheet metal parts. The manipulator transports the sheet metal parts to the working platform of the laser cutting machine, and the correction platform of the laser cutting machine will correct the sheet metal to ensure the cutting accuracy. Cutting process:
The laser cutting machine starts cutting according to the pre-drawn graphics and set cutting parameters. During the cutting process, the laser beam and the sheet metal parts move relative to each other to form a continuous slit.
Automatic unloading:
After cutting is completed, the laser cutting machine stops working. The unloading function of the loader is activated to move the cut workpiece from the working platform to the designated storage area. During the unloading process, the robot or unloading transfer machine will place the workpiece smoothly into the storage area to prevent damage or deformation of the workpiece.

Product Catalog

Product Video

Parameters
Principle
Applications
Advantages

Parameters

Parameter Details
Specification Equipped with 4020 or 3015 laser
Linear guide speed 10-42M/min adjustable
Material table stacking height 10-350MM
Full load bearing 200-2000KG
Motor energy efficiency ≥ Grade 2
Lifting speed 2-11M/min adjustable
Suction cup brand Miaode Vacuum Suction Cup
Number of suction cups 10 groups - 20 groups
Power Requirements 220V40A AC
Work Pressure 0.6MPa
Applicable temperature 0-45℃
Adapt to humidity Less than 80%
Repeat positioning accuracy ±1mm

Principle

Working principle of automatic laser loading and unloading:

The automatic loading and unloading system is mainly composed of manipulators, loading and unloading position detectors, three-dimensional automated material warehouses, loading and transferring machines and other components. Its working principle is as follows:

Automatic loading:

According to the instructions of the control system, the manipulator or loading and transferring machine automatically takes out the raw materials (or sheet metal parts on the pre-loading workbench) from the material warehouse.

The manipulator uses devices such as vacuum suction cups to firmly suck up or clamp the sheet metal parts.

The manipulator transports the sheet metal parts to the working platform of the laser cutting machine, and the correction platform of the laser cutting machine will correct the sheet metal to ensure cutting accuracy.

Cutting process:

The laser cutting machine starts cutting according to the pre-drawn graphics and set cutting parameters.

During the cutting process, the laser beam and the sheet metal parts move relative to each other to form a continuous slit.

Automatic unloading:

After cutting is completed, the laser cutting machine stops working.

The unloading function of the loader is started, and the cut workpiece is moved from the working platform to the designated storage area.

During the unloading process, the robot or unloading transfer machine will place the workpiece smoothly into the storage area to prevent damage or deformation of the workpiece.

Applications

Sheet metal laser automatic loading and unloading equipment is widely used in the following scenarios:

Sheet metal cutting: Efficient and precise cutting of various metal sheets, such as stainless steel, carbon steel, aluminum alloy, etc., suitable for manufacturing automotive parts, mechanical equipment housings, electronic equipment chassis, etc.

Metal engraving and marking: Fine engraving or marking on metal surfaces, such as serial numbers, brand logos, etc., suitable for electronic products, jewelry, tools and equipment, etc.

Advantages

Advantages and features:

1. Improve production efficiency: The automatic loading and unloading system can quickly and accurately complete a large number of repeated loading and unloading tasks, effectively control the production rhythm, and avoid the impact of human factors on production efficiency.

2. Ensure product quality: Through precise positioning and control, ensure the stability and consistency of the plate, reduce intermediate links, and improve the quality of parts.

3. Improve work safety: Replace dangerous manual operations, reduce the risk of workers contacting dangerous equipment and materials, and reduce the occurrence of industrial accidents.

4. Reduce production costs: Greatly reduce dependence on manual labor, thereby reducing labor costs. At the same time, it has the ability to work continuously for 24 hours, which can improve the utilization rate and operation efficiency of the production line.

5. High flexibility: Good versatility, by modifying the program and gripper fixture, the production process can be quickly changed to adapt to the production needs of different products.

After-Sales Service

After-Sales Service Commitment

01

01

After-Sales Service Commitment

We cover repair costs within the warranty for quality issues and provide 24/7 customer support. We respond within 4 hours to resolve problems quickly.

Installation and Debugging

02

02

Installation and Debugging

Our technical team will install and debug the equipment on-site, ensuring proper setup and smooth operation.

Operational Training

03

03

Operational Training

We provide operator training to ensure correct use, reducing faults. We also train on maintenance and minor repairs to extend equipment life.

Technical Support and Consultation

04

04

Technical Support and Consultation

Clients can reach technical support anytime via phone, email, or online. For complex issues, we offer remote assistance or send technicians on-site if needed.

Maintenance and Care

05

05

Maintenance and Care

We provide regular maintenance to ensure efficient operation and prevent faults. In case of failure, we offer emergency repair services to minimize downtime.

Follow-Up and Feedback

06

06

Follow-Up and Feedback

We regularly follow up with clients to gather feedback and resolve issues, using it to improve our products and services.

Processing Center

Processing Center

Processing Center

Processing Center

Processing Center

Processing Center

Processing Center

Production Process

Requirements Analysis and Solution Design

Upon receiving customer orders, our technical team conducts a detailed requirements analysis. Tailored solutions are provided based on different products and application scenarios, ensuring precise alignment with production requirements.

Raw Material Procurement and Inspection

High-quality raw materials are carefully selected, with quality inspections and acceptance checks performed before they are stored to avoid production issues caused by material defects.

Production Preparation

Prepare the necessary equipment, tools, and production lines. Equipment status is checked to ensure smooth operation across all workshops.

Cutting and Processing

Utilize high-precision CNC punching machines, laser cutters, and engraving machines for cutting, punching, and engraving materials. Advanced laser cutting technology ensures high precision and smooth cutting surfaces, minimizing material waste.

Bending and Forming

After cutting, parts are bent and formed according to design specifications, ensuring accurate structure and dimensions.

Welding and Assembly

Bent and formed parts undergo welding, either by automated robots or manual welding, ensuring solid and smooth joints, adhering to strict standards.

Surface Treatment and Coating

After welding, parts go through surface treatments such as spraying, hot-dip galvanizing, and electroplating to enhance appearance, corrosion resistance, and durability.

Assembly and Debugging

After surface treatment, components are assembled according to design requirements. Once assembly is complete, products undergo full debugging to ensure stability and functionality.

Quality Inspection and Testing

All products undergo strict quality inspections before leaving the factory, ensuring they meet the standards. Automated equipment undergoes functional, load, and reliability testing to ensure high-efficiency and stable operation at the customer’s site.

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